Showing posts with label Product Development. Show all posts
Showing posts with label Product Development. Show all posts

Considerations for Cannabis Edible Product Development

Friday, April 8, 2022

 

I think most of us have at moment where we are eating something or see a food product and that little light bulb comes on and we think, “I bet this would make a great edible”. Well, the idea is the easy part, figuring out how to turn that idea into a real product is the challenge. Let’s discuss some of the considerations one must think of when starting the journey of creating a cannabis edible

First here are the product regulations in a nutshell

• A maximum allowable amount of 10mg THC per package

• No regulated limits on CBD

• Products must be shelf-stable – cannot require refrigeration or freezing

• No added caffeine

• No nicotine or added alcohol

• Must be in child-resistant packaging

If you can meet all of these regulations, then you are ready to move onto the next considerations

Typical Forms of Cannabis used in the Development of Edibles

Crude Extract – lower purity range, more of a combination of THC and CBD, more “cannabis flavour,” must use more ingredient to achieve target total mg, therefore, having more of a flavour impact on the product.

Distillate – higher purity as most plant materials and terpenes have been removed, less of a “cannabis” taste. It can have primarily THC or CBD distillate with small percentages of the other present. Do not need as much ingredient to achieve target total mg.

Isolate – a solid crystalline powder that contains 99% purity. The most commonly used isolate is CBD isolate because it allows for products to be made with no THC.

For a cannabis edible you are looking at using a distillate or isolate but it is not as easy as throwing it into your product and calling it a day.

Carriers for Cannabis

Cannabis distillate is quite difficult to work with on its own as it is very thick and sticky at room temperature. For best results, one should heat distillate to between 60-70ÂșC. In this temperature range, distillate becomes more fluid. For best homogeneity results in the product, distillate should be mixed with a carrier to ensure it is distributed throughout the product evenly.

THC and CBD are both fat-soluble, meaning they mix the best with fats and oils. If you are creating a product with a fat or oil in it, the ideal first step is to mix the cannabis into the fat. If you are not creating a product with a fat or oil (e.g. beverage), you need to find a non-fat based carrier that aids in combining the distillate with a non-fat matrix.

Fat based carrier – ensuring the distillate and fat are at the same temperature when combining is very important. If the carrier is cooler than the distillate, it will immediately seize up when combining with the cooler fat. A sufficient mixing time is required to ensure the distillate has been properly distributed throughout the fat.

Non-fat based carrier – since the distillate is going into a water-soluble product, an emulsion or stable suspension must be created to disperse the distillate into the product evenly. Various methods can be trialed to achieve this:

• High shear mixing with carrier and emulsifier

• Nano-emulsions with oil and water—this requires special equipment

• Sprayed dried water-soluble emulsions–this creates a dry product

• Encapsulation

The most suitable method depends on the product you are developing, the costing, production capabilities and the cannabis’s final efficacy. So, choose wisely.

Considerations During Processing

But, wait there is more. How this product is produced can affect many different aspects of the cannabis and final product.

Homogeneity – during the processing of the product you are creating, it is very important to ensure the cannabis is mixed properly, so it is homogeneous throughout the final product. The method of incorporation of the cannabis will determine the length of time required for mixing. For example, if you are adding distillate straight to a fat, it will take longer to incorporate than if you are adding an emulsion to water.

Heat – THC and CBD degrade in the presence of heat over time. When developing a product, it is important to consider the processing parameters if heat is involved. Ideally, the cannabis should be exposed to the least amount of heat for the shortest amount of time possible to minimize degradation but still achieve product stability. If exposed to heat, additional testing should be completed to ensure it has not degraded the THC level to below the specifications.

Acid – exposure to acids can cause THC and CBD to degrade, which can affect the potency. If you are creating a low pH product, you should ensure cannabis degradation is not occurring. This is an important consideration as cannabis edible products may fall in the high acid range due to the requirement of shelf stability.

Packaging Considerations

Now you have everything sorted with the product you must take some time to figure out the proper packaging.

Regulations state that all products must be in a child-resistant (CR) package. As in all product development, when determining the packaging, it is important to consider how it will affect the product. For example, light and oxygen can affect the product over time, but these can be minimized with the proper packaging. You also want to ensure the packaging does not interact with the cannabis, which could cause potencies to be affected.

Stability and Shelf Life

Finally, one of the last thing to consider is the life span of the product.

Edible products must uphold food safety and quality over time, similarly to non-cannabis food products, however, with the addition of maintaining cannabis potency. The cannabis itself can degrade over time, so the shelf life studies for edibles must also ensure the potency of the product remains within the specifications for the duration of the product’s shelf life.

 

Yes, this is all A LOT! But, that is why the folks at Bloom Labs are here. We can help you take that idea and turn it into reality with our product development services. Take a peek at our website and if you have any questions don’t hesitate to reach out.

https://bloomlabs.ca/product-development/

Introducing...Perennia Cannabis Services!

Thursday, April 29, 2021

Perennia is an organization known across Nova Scotia for providing a variety of services in agriculture, quality and food safety, product development, lab services and fisheries. Within the lab services division sits Bloom Labs - a name you may be more familiar with.

Bloom labs is a Health Canada-licensed cannabis testing lab that provides mandated, luxury and custom analytical services. These are available to all growers including micro-producers, large facilities and recreational growers.

Until now, agriculture services were limited when it came to cannabis. With the introduction of a new staff member dedicated to Protected Crop (greenhouse, tunnel, indoor facilities etc.) production, there was an opportunity to expand our offerings in the world of cannabis - in comes Talia Plaskett!

Talia has spent the last 11 months diving into Nova Scotia horticulture. Through introductions to producers and tours of ornamental, berry, vegetable and cannabis facilities, she has a good understanding of the challenges and opportunities within the province when it comes to commercial production. While the challenges in cannabis are unique, there are many similarities that exist across other commodities, and drawing on that experience will be beneficial to cannabis producers of all sizes.

What do our agriculture services look like? It comes in a variety of forms.

  •  Virtual correspondence regarding questions you have about your production system
  •   Site tours to help set the stage for your growth
    • Beneficial for identifying the cause of any issues you may be experiencing
    • Creates an open dialogue between you and the production specialist
  • Fact sheets and webinars
    • Allows us to address industry-wide gaps in understanding, as identified through conversations with growers
  •   Fee-for-Service Consultation
    • These projects will vary from facility to facility. Feel free to reach out to discuss an issue that requires specialized and focused attention

Talia is not the only new addition to the cannabis service team - meet Chelsea Meisner! Working with our analytical team, Chelsea can help with all aspects of the product development process including large scale development, manufacturing of edible cannabis products and shelf-life evaluations.

During 2019 Chelsea had a key role in developing some of the top-selling cannabis edible products currently on the market in Canada. As a Food Scientist, Chelsea has over ten years of experience in product development, quality control and manufacturing. The cannabis industry is growing and constantly changing as many companies are developing edibles. There is a lot of innovation and science happening to help create the best products for consumers. We are all still learning the interesting and challenging world of cannabis, and through the Product Development services at Bloom Labs, Chelsea hopes to provide knowledge and support to the industry.

What do our product development services look like?

  • Formula Development
    • Prototype bench top development of uninfused and infused products
    • Cannabis incorporation
  •  Ingredient sourcing and costing of formulations
  • Process development that can be scaled up to meet current processing capabilities or capabilities of a co-packer
  • Child-resistant packaging sourcing
  • Regulatory requirements
  • Scale Up Assistance
  • Shelf-Life Evaluations

Talia and Chelsea look forward to connecting with you and learning how they can help you and your operation succeed! If you have any questions about how Perennia can support you, don't hesitate to reach out

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